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NEW AIRPLANE PROJECT 5/3/08
i built this airplane in 1day! (12noon to 12midnight). not based on plans, only by experience!


maiden flight video now available for viewing!

i am sick and tired of buying new airplanes and just crashing them when there is faulty electronics. today i decided to build a $20worth foamie instead of buying a brandnew pilatus porter. this is a 50 inches wingspan foamie for a .20 glow engine. it is made from ice bucket foam for a more compacted bead

i always have in mind a picture of an old cessna however made modifications to the wing area and tail length (longer) for an added gliding time.

engine mount was attached to a single panel plywood firewall clamped by foam on the sides.

this airplane has a large wing area

mounting the engine is easy. with a 5 min epoxy, it works like magic!

i used the stabilizer and rudder from an old plane (i dont have to make them original as they have simple purpose.

back view (seems a little higher dihedral to the right - but can be an easy fix)

sideview of plane (the horizontal stabilizer looks like it has a bit an angle in the leading edge, this results to a slight nose down or dive when engine is slowed down - you can fix this by trimming the elevator surface. notice i used a flat bottom airfoil for the mainwing as this an effective design for most highwing trainer planes.


i dont want to spend for something that is available around the corner therefore i used an empty rubbing alcohol disenfectant bottle (195ml) as a gas tank and budgeted the few silicone tube with a juice drink semi flexible straws as extenters rather than using entire silicone tubing - some builders may think this is a crazy idea but in a third world country, one has to be inventive!


mounting the gas tank and the servo is not that hard.
i use hot glue stick to secure them.

mounting the landing gears has to be reinforced with a metal epoxy.
this will stiffen the foam and protect it from breaking on a bad landing.

i made a temporary opening at the tail area for servo installation and easy fixing during the test flight.

lastly, the airplane tail has to be light enough to level plane during flight.
i removed excess panels and foams from the inside.

to find the cg (center of gravity), lift airplane this way.
that is around 1/4 from the leading edge or the highest point of the airfoil curve.

5/5/08 - maiden flight of foam plane - i painted the top of mainwing green so i can recognize plane position during flight.

this airplane is so light weight it flies very well

what an ugly beauty!hmmm? ugly foam? beautiful flight?

landing was a smooth one though i did not made a steerable wheel.

5/8/08 - epoxy reinforcement was used to coat around area where engine firewall was mounted, this is to ensure that grip to engine does not weaken due to oil spills

epoxy was wrapped around nose area. this will secure the engine
to the airplane firmly.

6/5/08 - i built a much larger wing from 53inches i hiked it to 64inches

this wing is covered in strips of colored celophane tape with the lower surface running horizontal and wrap from top at vertical. wrapping the foam wing this way can increase reinforcement to the wing.

as usual this is a flat bottom airfoil, a very effective design.

wingspar was added so flexing during flight is minimized.

a 5degree dihedral is implemented as this is only for a 3 channel airplane. dihedral balances the plane automatically.

engine mount was attached to a panel of plywood as firewall. the center hole is for the fuel tubing.

sideview of the mounting. i am not adding down thrust here.

now i have a bit longer tail as compared to the original design. i wanted to make this airplane alot bigger for the purpose of visibility.

a firewall gutter

engine mount and firewall placement

halves of the fuselage to grip on the engine mount

nose was spreaded with ceramic glue to prevent absorbing oil

removing extra sheets of foam from tail section so that plane doesnt become tail heavy.

more foam have to be removed as much as posible.

6/13/08 - halves was now joined together using 5 minute epoxy
top view of halves

i am also sick and tired of breaking and buying new props. i decided to build my own.

this is not a very complicated propeller as pitch is just bottom surface from leading to trailing edge, more like an angle of attack only.

i spray painted the wood prop to protect it from oil or any liquid.



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